Hey guys! So, you've got yourself a classic – a 1987 Honda Fourtrax 250. Awesome! These ATVs are legendary for their durability and reliability. But if you're like most owners, the plastics are probably showing their age. Faded, cracked, and maybe even missing pieces – it's all part of the vintage charm, right? But what if you could bring those plastics back to life, or even replace them with something fresh? This guide is your friend, your go-to resource, your helping hand for everything you need to know about restoring or replacing the plastics on your '87 Honda Fourtrax 250. We'll cover everything from simple cleaning and polishing to more involved repairs and full-blown replacements. Let's dive in and get those ATVs looking sharp!

Understanding Your '87 Fourtrax 250 Plastics

Before we jump into the nitty-gritty, let's get acquainted with the plastics on your 1987 Honda Fourtrax 250. Understanding what you're working with is the first step towards a successful restoration. These ATVs typically feature several plastic components, including the front and rear fenders, the front and side fairings (sometimes called body panels), and the various smaller pieces like the headlight cowl and the gas tank cover. These parts are made from different types of plastic, usually a combination of polypropylene and polyethylene. Over time, these plastics become exposed to the elements – sun, rain, mud, and everything in between. The sun's UV rays are a major culprit, causing the plastic to fade, become brittle, and eventually crack. Repeated impacts from rocks, branches, or even just general wear and tear also contribute to the damage. Knowing the type of plastic is crucial. You'll need to know this for choosing the right cleaning products, repair techniques, and paint (if you decide to go that route). Some plastics are easier to work with than others, and some simply don't take well to certain methods. Another important factor is the condition of the plastics. Are they just faded, or are there cracks, breaks, or missing chunks? This will dictate the level of restoration you'll need. A simple cleaning and polishing might be enough for slightly faded plastics, while heavily damaged pieces will require more extensive repairs or replacement. Finally, consider the originality of your ATV. Are you aiming for a concours restoration, where everything is as close to original as possible? Or are you open to modifications like custom colors or aftermarket parts? Your goals will influence your decisions throughout the process. The 1987 Honda Fourtrax 250 is a classic, and preserving its original look is important to some owners. If you're going for originality, finding OEM (Original Equipment Manufacturer) parts can be a challenge but is often the best way to go, especially for pieces that are difficult to replicate. But don't worry, there are plenty of aftermarket options available. The world of ATV plastics can be a bit overwhelming, but this is your starting point. Take stock of what you have, assess the damage, and decide what level of restoration you're aiming for. Armed with this knowledge, you'll be well on your way to giving your '87 Fourtrax 250 a fresh, new look.

Cleaning and Polishing Your Honda Fourtrax 250 Plastics

Alright, let's start with the basics: cleaning and polishing your Honda Fourtrax 250 plastics. This is often the first and easiest step in any restoration project, and it can make a surprisingly big difference. You'll be amazed at how much grime and oxidation can be removed with a good cleaning. What you'll need: a bucket of warm water, mild dish soap (like Dawn), a soft sponge or microfiber cloths, a plastic cleaner/polish (many options available, like Meguiar's or Mothers), and some elbow grease! Start by giving your ATV a thorough wash. Rinse off any loose dirt, mud, and debris. Then, mix a small amount of mild dish soap with warm water in your bucket. Using your sponge or microfiber cloth, gently wash all the plastic surfaces. Pay attention to areas with heavy dirt or grease buildup. Rinse thoroughly with clean water, making sure to remove all traces of soap. Now comes the polishing part. Once the plastics are clean and dry, apply a plastic cleaner/polish according to the product's instructions. These products typically contain mild abrasives that help remove surface oxidation and restore the plastic's shine. Use a clean microfiber cloth to apply the polish in a circular motion, working on small sections at a time. Apply a little pressure, but be careful not to scrub too hard, especially on older, brittle plastics. After polishing, wipe off any excess polish with a clean microfiber cloth. You should immediately see a noticeable improvement in the appearance of your plastics. They should be cleaner, brighter, and have a more vibrant color. This is the first step to making your ATV look better. For severely faded plastics, you may need to repeat the polishing process a few times. Sometimes, a plastic restorer can work wonders. Plastic restorers are specially formulated to penetrate the plastic and rejuvenate the color, and often contain UV protectants to help prevent future fading. They are especially effective on older plastics that have lost their original sheen. Remember that the cleaning and polishing will only go so far. If your plastics are severely damaged – cracked, broken, or missing – you'll need to move on to the next steps. But for plastics that are just a bit dull or faded, cleaning and polishing can work wonders. This is an easy and affordable way to improve the appearance of your ATV and make it look its best.

Repairing Damaged Fourtrax 250 Plastics

So, your 1987 Honda Fourtrax 250 plastics have seen some action, huh? Maybe there are cracks, breaks, or even missing pieces. Don't worry, there's a good chance you can repair them yourself. Repairing damaged plastics can save you a lot of money compared to replacing them. What you'll need will depend on the extent of the damage. Here's a rundown of common repair methods: for cracks, you can use plastic epoxy or a plastic welding kit. Plastic epoxy is a two-part adhesive that bonds to the plastic. Make sure the epoxy you choose is specifically designed for the type of plastic on your ATV. Clean the area around the crack thoroughly, then roughen the surface with sandpaper to improve adhesion. Apply the epoxy according to the manufacturer's instructions, making sure to fill the crack completely. Let it cure completely. Sand the area smooth, and then you can either paint the repaired area or use a plastic restorer to blend it in. Plastic welding is a more advanced technique, but it can create a stronger, more durable repair. This method involves using a plastic welding tool to melt the plastic together, creating a seamless bond. You'll need a plastic welding kit and some plastic welding rods (usually made of the same type of plastic as your ATV's plastics). Clean the area around the crack. Use the welding tool to melt the plastic along the crack, then use the welding rod to fill in the gap. Let it cool and harden, then sand it smooth. For broken pieces, you can use the same methods. For larger breaks, you might need to use a combination of epoxy and reinforcement. If pieces are missing, you can cut new pieces of plastic from a similar sheet of plastic, and then glue them with the epoxy. When dealing with large cracks or missing pieces, you can reinforce the repair with metal mesh or plastic mesh. This will add strength and prevent the repair from cracking again. Before you start any repair, it's essential to clean the plastic thoroughly to remove any dirt, grease, or debris. This will ensure that the repair materials adhere properly. If you plan to paint the repaired area, make sure to use a paint designed for plastic. If you're not confident in your ability to perform these repairs, you can always take your plastics to a professional. There are companies that specialize in plastic repair, and they can often do a much better job than a DIY repair. With a little bit of time and effort, you can repair most plastic damage and save yourself the cost of replacing the entire part. Always work in a well-ventilated area when using any repair products, and wear appropriate safety gear, such as gloves and eye protection. Make sure you know what type of plastic you are working with. Different plastics react differently to repair techniques. Some plastics can be tricky to work with, so take your time and don't rush the process. With patience and the right materials, you can restore your plastics and keep your ATV looking its best.

Replacing Your Fourtrax 250 Plastics

Okay, so maybe the damage to your 1987 Honda Fourtrax 250 plastics is beyond repair, or maybe you just want a fresh, new look. That's where replacement comes in! Replacing your ATV's plastics can give it a whole new lease on life, and it's a great way to personalize your ride. There are several options when it comes to replacing your plastics. Let's explore them.

OEM (Original Equipment Manufacturer) Parts

If you're aiming for a factory-fresh restoration, OEM (Original Equipment Manufacturer) parts are the way to go. These are the same parts that came on your ATV when it was new. The big advantage of OEM parts is that they fit perfectly and have the correct color and finish. However, there are also some downsides. OEM parts can be more expensive than aftermarket parts, and they can sometimes be difficult to find, especially for a vintage ATV like the '87 Fourtrax 250. You'll likely need to search online through various parts suppliers or salvage yards. The stock OEM color is another factor to take into consideration. You may be able to find the exact color, but sometimes you're limited to the colors that are still available. It's also worth noting that if you buy OEM plastics, they may not be exactly the same as the originals due to changes in manufacturing processes over the years. This isn't usually a big deal, but it's something to keep in mind if you're aiming for a super-authentic restoration.

Aftermarket Plastics

Aftermarket plastics are a popular alternative to OEM parts. These are parts made by companies other than Honda. The main advantages of aftermarket plastics are that they are often less expensive than OEM parts and offer a wider variety of colors and styles. Aftermarket plastics are great if you want to give your ATV a custom look. You can choose from a range of colors, including brighter colors or even a camo pattern. However, the quality and fit of aftermarket plastics can vary. It's essential to do your research and read reviews before you buy to make sure you're getting a good-quality product. Look for aftermarket plastics made from durable materials that are designed to withstand the rigors of off-road riding. When you're choosing aftermarket plastics, make sure they are specifically designed for your '87 Honda Fourtrax 250. Double-check that all the mounting points align correctly. Some aftermarket plastics may require minor modifications for them to fit perfectly. Many aftermarket companies offer complete plastic kits that include all the necessary body panels, fenders, and covers. This is a convenient option if you're planning to replace all of your plastics. Also, remember to factor in the cost of installation. If you're not comfortable doing the installation yourself, you'll need to take your ATV to a shop, which will add to the overall cost.

Finding the Right Plastics

Whether you choose OEM or aftermarket plastics, it's essential to do your research and find a reputable supplier. Here are some tips for finding the right plastics for your '87 Fourtrax 250: Start with Online Parts Suppliers: Many online parts suppliers specialize in ATV parts, including plastics. Look for suppliers with a good reputation and positive customer reviews. Check Forums and Online Communities: ATV forums and online communities can be a great resource for finding information on parts and suppliers. Other owners can give you recommendations and tips on which parts to buy. Compare Prices: Compare prices from different suppliers to make sure you're getting a good deal. Don't be afraid to shop around! Read Reviews: Before you buy any parts, read reviews from other customers. This will give you an idea of the quality and fit of the parts you're considering. Check for Compatibility: Always double-check that the parts you're buying are compatible with your '87 Honda Fourtrax 250. Most suppliers will list the year and model of the ATV that the parts are designed for. When you receive your new plastics, take your time during the installation process. Follow the manufacturer's instructions carefully, and don't be afraid to ask for help if you need it. By taking the time to choose the right plastics and install them correctly, you can give your ATV a fresh new look and protect it from further damage.

Painting Your Fourtrax 250 Plastics

If you're feeling adventurous, you can also consider painting your Fourtrax 250 plastics. Painting allows you to customize your ATV's appearance and give it a unique look. However, painting plastic is more involved than painting metal, and it requires some preparation and the right materials. The first step is to clean and prepare the plastic surfaces. This involves cleaning the plastics thoroughly, removing any dirt, grease, or wax. Once they are clean, you'll need to sand the surfaces to provide a good surface for the paint to adhere to. You will need to use a fine-grit sandpaper (around 400-grit) to lightly sand the entire surface of the plastics. This creates a slightly rough surface that the paint can grip onto. After sanding, clean the surfaces again to remove any sanding dust. Then, apply a plastic adhesion promoter. This is a special primer that helps the paint stick to the plastic. Follow the manufacturer's instructions for applying the adhesion promoter. Next, you'll need to apply the primer. This creates a base coat for the paint and helps to even out the surface. Choose a primer specifically designed for plastic. Apply several thin coats of primer, allowing each coat to dry completely before applying the next. Once the primer is dry, you can apply the color coats. Choose a paint that is designed for use on plastic. Automotive paints are a good option. Again, apply several thin coats of paint, allowing each coat to dry completely before applying the next. Once the paint is dry, you can apply a clear coat. This protects the paint from scratches and UV damage and gives it a glossy finish. Just like with the paint, apply several thin coats of clear coat. After the clear coat has dried, you can wet sand it with a very fine-grit sandpaper (around 2000-grit) to remove any imperfections. Finally, you can polish the clear coat to give it a smooth, glossy finish. Painting your Fourtrax 250 plastics can be a rewarding project, but it requires patience and attention to detail. If you're not comfortable with this process, you can always take your plastics to a professional painter. This will ensure that you get a high-quality finish and avoid any potential problems. Whether you're aiming for a factory-fresh look or a custom design, painting your plastics can significantly enhance the appearance of your ATV.

Conclusion: Bringing Your '87 Fourtrax 250 Back to Life!

So there you have it, guys! A comprehensive guide to restoring and replacing the plastics on your '87 Honda Fourtrax 250. Whether you choose to clean and polish, repair, replace, or even paint your plastics, you're now equipped with the knowledge to bring those vintage ATVs back to their former glory. Remember to take your time, do your research, and don't be afraid to ask for help. With a little bit of elbow grease and the right materials, you can transform your old Fourtrax 250 into a head-turner. Enjoy the process, and happy riding!